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CombiCODER - Condition Monitoring – GEL 2475CM

Highly integrated speed sensor, vibration sensor, temperature sensor

  • 1-/2-channel Hall effect speed sensor with integrated vibration and temperature measurement
  • Reliable detection of high rotational speeds to creeping (0 Hz to 20 kHz)
  • Detection of vibrations in up to 3 axes with 2.4 kHz bandwidth
  • Temperature monitoring via Pt1000 in the range from -50 °C to +130 °C
  • Perfect for Condition Monitoring and predictive maintenance

Technical information

Properties

  • Speed, vibration and temperature measurement in one housing
  • Vibration measurement with state-of-the-art MEMS technology in 3 axes
  • Electrically isolated signals for reliable evaluation in different control systems
  • High EMC immunity for interference-free signal transmission in challenging industrial environments
  • Configuration flexibility thanks to freely selectable cable outlet, cable protection, and connector variants
  • In accordance with a range of standards and requirements for a variety of applications:
    Technical data - Environmental test

Advantages

  • Maximum compatibility
  • Maintenance and wear-free
  • Continuous condition monitoring of machines and components
  • Maximizing efficiency of maintenance planning
  • Easy to assemble
  • Simple integration
  • Electrically isolated measuring systems
  • Compact and robust design
  • High signal quality

Downloads

Downloads

Product Document Languages
GEL 2475CM Technical information DE EN CN
Product information* DE/EN

Registration required

Fields of application

Railroad technology

  • Speed, vibration, and temperature analysis on traction motors and gear units
  • Condition monitoring of bogies for early detection of bearing damage
  • Collection of operating data for predictive maintenance

Maritime applications

  • Speed, vibration, and temperature analysis on marine engines and generators
  • Condition monitoring of engines, gear units and turbochargers
  • Early detection of mechanical deviations for maintenance optimization

Commercial vehicles

  • Speed, vibration, and temperature analysis on motors and gear units
  • Condition monitoring of axles and drive trains
  • Early detection of wear to reduce downtimes

Industrial applications

  • Speed, vibration, and temperature analysis on pumps, compressors, and fans
  • Condition monitoring of rotating machines for process reliability
  • Detection of imbalances and bearing wear for preventive maintenance planning

Power generation

  • Speed, vibration, and temperature analysis on turbines and generators
  • Condition monitoring to prevent unplanned downtimes
  • Detection of thermal and mechanical anomalies to increase efficiency

Chemical and process industry

  • Speed, vibration, and temperature analysis on pumps, agitators, and compressors
  • Condition monitoring to ensure stable process conditions
  • Predictive maintenance to minimize production downtimes

Dimensional drawings

All dimensions in mm [inch]

Technical data

Display of signal patterns

Signal pattern E-

1 channel

Signal pattern V-

2 channels, 90° phase offset

Signal pattern EM

1 channel with standstill voltage

Signal pattern VM

2 channels, 90° phase offset, with standstill voltage

Signal pattern

E-

V-

EM

VM

Electrical data

Supply voltage UB(reverse polarity protected)

10 to 30 V DC

10 to 20 V DC

Current consumption IB(without load)

≤ 30 mA

≤ 12 mA per channel

Output signal (short-circuit-proof)

Square-wave signals

Output signal level High

≥ UB- 1.5 V

≥ UB - 1.8 V

Output signal level Low

≤ 1.0 V

≤ 1.5 V

Output current per channel

≤ 20 mA

≤ 10 mA

Frequency range

0 to 20 kHz

0 to 8 kHz

Duty cycle

50% ± 20% 

Phase offset

-

typ. 90°

-

typ. 90°

Electrical data VIB signal

Supply voltage UB(reverse polarity protected)

10 to 30 V DC

Technical data MEMS device

„Technical data MEMS device“

Electrical data Pt1000 temperature sensor

Measuring current

1 mA

Measuring range

-50 °C to +130 °C

Measurement tolerance

Accuracy class B

Mechanical data

Sensor tube material
Stainless steel
Flange material Stainless steel
Sensor weight (incl. 2 m cable) 500 g

Environmental tests

The speed sensor complies with a range of standards and requirements for a variety of applications:

Technical data - Environmental test

Environmental test

Rail vehicle industry

Maritime applications

Industrial applications

Working and operating temperature

-40 °C to +120 °C

Storage temperature

-40 °C … +120°C

General industry standard

DIN EN 50155:2022-06

DNV-CG-0339

depending on the application

Dielectric strength

500V AC / 750V DC
DIN EN 50155:2022-06

DNV-CG-0339

500V AC

Electromagnetic compatibility

DIN EN 50121-3-2:2017-11

DNV-CG-0339

IEC 61000-6-2:2016
IEC 61000-6-4:2016

Vibration resistance

DIN EN 61373:2011-04
Cat. 3

DNV-CG-0339

IEC 60068-2-64:2008
IEC 60068-2-6:2008

Shock resistance

DIN EN 61373-2011-04
Cat. 3

DNV-CG-0339

IEC 60068-2-27:2008

Fire protection

DIN EN 45545-2:2023-12
NFPA 130 upon request

IMO 2010 FTP

upon request

Degree of protection on measuring side

IP68

MTTF value

2,000,000 at 55 °C